SAFETY DAVE - Caravan Mover Mechanical Design image

SAFETY DAVE - Caravan Mover Mechanical Design

Project Overview

Mechanical design and development of the caravan mover product, including motor assembly design, thermal analysis, dyno testing, prototype development, and pilot production runs. Features CNC machined components and diecast chassis.

Skills Used

Mechanical Design Thermal Analysis CNC Machining Prototyping Testing Manufacturing

SAFETY DAVE - Caravan Mover Mechanical Design

Dyno for caravan mover

Prototype motor assembly

Final motor assembly

Thermal analysis of internal temps

Pilot production run

Testing setup for thermal torture testing

Diecast chassis after post machining before paint

Assembled mover with new jockey wheel

Assembled mover with new jockey wheel, featuring CNC machined mount

Old jockey wheel with welded mount

Old jockey wheel with welded mount, failed testing

CNC machined parts for final assembly